Customized 128 Cavity PET Injection Tooling Development
Supports customized 128 cavity PET injection mold solutions based on customer preform drawings, with flexible adjustments to cavity structure, gate dimensions, and neck finish specifications to meet different PET preform production requirements.
Balanced Runner System for Stable Molding Performance
Optimized runner balance design helps minimize molding variations among multiple cavities, ensuring consistent injection performance while reducing common defects such as uneven wall thickness, stringing, and air bubbles.
Efficient Cooling System for Continuous Production
Integrated high-efficiency cooling channels accelerate heat dissipation from the cavities, maintain stable mold temperature control, shorten molding cycles, and support long-term continuous mass production.
Durable Structure with Easy Maintenance Design
The mold structure is designed for convenient assembly, disassembly, and maintenance, featuring high positioning accuracy and compatibility with mainstream PET injection molding machines to maintain excellent preform dimensional consistency during extended production.
Professional 128 Cavity PET Injection Tooling Manufacturer for Global PET Packaging Industry
Wide Compatibility with Global Mainstream PET Injection Machines
Compatible with major high-speed PET injection molding machines worldwide, supporting standard neck finishes such as PCO 1810/1881, 26/22, 30/25, and 38HF. Customized neck thread designs and lightweight preform structure modifications are also available to meet different packaging requirements.
Comprehensive In-House Quality Inspection System
Equipped with a professional QA laboratory featuring CMM, 2D optical measuring systems, and hardness testing equipment. Multi-stage dimensional inspections are carried out from raw steel materials to final mold assembly, ensuring stable CmK performance for critical preform dimensions.
Standardized Project Management for Reliable Delivery
Based on integrated ERP, MES, and APS management systems, the project process is fully tracked from mold design and precision machining to assembly and trial production. Detailed test reports are provided to support transparent communication and joint customer acceptance.
FAQ
Q: What after-sales support can overseas buyers get for mold maintenance?
A: We provide full sets of standardized spare part drawings and dimensional inspection reports together with the mold. Our technical team offers remote video troubleshooting round the clock, and we can dispatch engineers for on-site mold commissioning, cavity repair and component replacement upon client's request.
Q: 128 cavity molds are prone to PET material leakage and flash issues. How do you solve these problems?
A: For the potential PET melt leakage risks caused by high-density multi-cavity structures, we optimize the precision fitting process of the mold parting surfaces and strictly control the matching accuracy between mold components. The clamping force distribution is improved through an optimized mold locking structure to ensure balanced pressure across the entire mold. Combined with high-precision positioning structures, the mold effectively prevents mold misalignment, flash formation, and PET material leakage during long-term high-speed production, reducing maintenance requirements and material waste.
Q: What is the service life of your 128 cavity PET preform molds, and how do they perform during long-term production?
A: The key components, including cavities, cores, and neck rings, are manufactured using high-quality imported mold steels and processed through standardized vacuum heat treatment to achieve uniform hardness and excellent wear resistance. The mold structure is designed to minimize common issues found in multi-cavity tooling, such as localized wear, surface damage, and component deformation. Under proper operation and maintenance, the mold maintains stable production performance with minimal dimensional variation throughout extended production cycles.
Q: Can you customize or modify the mold according to non-standard PET preform designs and special preform weights?
A: Yes. We provide customized mold development based on specific PET preform requirements, including special preform weights, unique bottle designs, customized neck finishes, thicker wall structures, and lightweight preform applications. Our engineering team optimizes cavity design, gate configuration, and runner layout according to product requirements. We also provide mold modification, cavity conversion, and refurbishment services to support customers' product upgrades and new PET packaging development.
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